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Bullet 65 Gear Box

Specifications & Features

Courtesy of Royal Enfield and Watsonian Squire

Description: Constant mesh gearbox
Gear shifting pattern: 1 down & 4 up.
1 < N > 2 > 3 > 4 > 5 < 4 < 3 < 2 < N
Primary ratio: 2.24:1
Lubricant oil: 450 ml. Of EP 90 gear oil.
Gear ratio comparision:
5-speed 
Top gear1:1
4th gear1.212:1
3rd gear1.522:1
2nd gear2.013:1
1st gear3.063:1
4-speed 
1:1Top gear
1.364:13rd gear
1.842:12nd gear
2.778:11st gear
  

Shafts and Gear Arrangments (5 Speed)
5-speed
Cam plate/selector fork/index pawl mechanism for gear change.

4-speed
Ratchet/selector fork/plunger mechanism for gear change.

Results
Provides smoother operation and positive lock.

Gearbox casing sub assembly (5 Speed)
5-speed
Carrier plate inside the gearbox casing and end cover.

4-speed
End cover butted with gearbox casing and end cap.

Results
Assembly is simpler.

Gear Assembly with Carrier Plate (5 Speed)
5-speed
Fully splined shafts/gears.

4-speed
Stub tooth shafts/gears.

Results
Provides better torque carrying capacity and less lash.

5-speed
Use of needle roller bearings in kickstart shaft, lay shaft, sleeve gear.

4-speed
Use of bushes in kickstart shaft and lay shaft.

Results
Improves reliability and ensures smooth running.

5-speed
Innovative three ball clutch operating mechanism mounted with end cover.

4-speed
Lever type clutch operating mechanism mounted with end cap.

Results
Improves efficiency and provides smoother operation of clutch.

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